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Pain Points of Manual Visual Inspection for Traditional Small‑Packaging PET Bottles

Pain Points of Manual Visual Inspection for Traditional Small‑Packaging PET Bottles

Solution Overview

At present, the domestic production speed of small‑packaging lines is below 6,000 bottles per hour. The conventional practice is to deploy 1‑2 manual lamp‑inspection stations on production lines to detect and reject defective products.



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Drawbacks of Traditional Visual‑Inspection for PET Bottle Defects

  Low Efficiency: As production‑line automation improves, manual operators fail to keep pace with line speed. Frequent product‑model change‑overs also bring heavy adaptation burdens to workers.

  Unreliable Quality: Subjective human factors compromise product consistency. Full advantages of production‑line automation cannot be leveraged, and food‑safety compliance risks remain unaddressed.

  High Labor Costs: The industry faces thin profit margins. Labor‑intensive workflows suffer from high staff turnover, which directly undermines overall production capacity.